Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. I don't have the money to get this fixed now. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. If I don't, it wants to open full and run full like its sprung open. I will try that. 0000061876 00000 n Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. 0000013276 00000 n Do not fill past the bottom of the filler neck. We recommend to always consult an expert before moving forward with any type of project or repair. The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. 0000002414 00000 n If the carb is dirty, adjustments will be temporary. I picked up the mower and brought it home. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. I was wondering if someone took it apart and left it off. The main jet, main nozzle, or main nozzle air path could be clogged. To do so, focus on cleaning out the carburetor idle jet. Posted on January 11, 2017 by Admin. Move the choke control cable to the ON position. Your Honda may have an auto choke. May 11, 2015 / Throttle setting for GCV160 too slow. Hi, I'm Eric the blogger behind ReadyToDiy.com. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 0000029246 00000 n Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. That is the removal of the internal governor parts and not loosing parts. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. But my thinking isn't the same as most. 0000026924 00000 n ;-T!(u5]{kgWX Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. It may be bent. The small hole on the end often gets plugged. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. %%EOF Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. 0000008928 00000 n 62 0 obj <>stream 0000003609 00000 n Keep an eye out for the tiny spring attached to the top. Every hole needs to be clear of dirt. The tank should not be filled past the base of the filler neck. Do you have any ideas or suggestions on what it may be? VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". Make sure the throttle moves from idle to full open freely after making the adjustment. 0000003674 00000 n 0000001950 00000 n I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Thanks so much for the info captferd! Thanks. JavaScript is disabled. Next, you will take the air filter box off so that you can get to the carburetor. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. Its sealed with case bond rather then a gasket. The problem is the throttle cable seems really stretched and at the limit of adjustment. Attempt this at your own RISK. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. Fuel Make sure there is fresh gasoline in the tank. 0000026056 00000 n Have your phone handy to take pictures while you take the carburetor apart. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. Once the engine is warm, move the choke lever to the OFF position. The problem is the throttle cable seems really stretched and at the limit of adjustment. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Back in the day, lawnmowers had a throttle. 0000005035 00000 n 0000058129 00000 n How to Adjust Throttle Cables on a Honda Lawn Mower. 6 60 Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close If it is dirty, replace it. I found this oil at Canadian Tire for about $10 per quart. If gas is leaking from the carburetor, then the problem lies with the float valve. Please advise. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. 0000002547 00000 n 0000001761 00000 n 0000004902 00000 n Are you sure the link between the carburetor and governor arm is not binding? I want granite, too old. That engine should run between 2,950~3,100 rpm. 0000035107 00000 n Any thoughts, help or ideas would be much appreciated. The hand throttle also had a . After you get it out, you should clean it with the carb cleaner. The Fora platform includes forum software by XenForo. 0000007424 00000 n 0000003419 00000 n Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. I think the owner's manual has these instructions or something similar. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. 0000003565 00000 n Any suggestions is welcome. Use flathead screwdrivers to wedge it up. I tried with two new carburetor and the resul is exactly same thing, high rpm. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. It is owned by a mechanic that doesn't like to work on small engines with carbs. 0000106960 00000 n 0000018827 00000 n An incorrect gas and air mix cause most carburetor problems. Featured Answer 300ft_anin 4 years ago good job. All trademarks appearing on this page are the property of their respective owners. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. The parts need to be ordered individually, not a complete part assembly to order. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. I'm thinking an hour and a half for labor. 0000087702 00000 n Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. I have Honda HRT216S3DA powered by GCV160 engine. Step 1: To check the drive belt, follow the steps given. 0000003586 00000 n 0000073704 00000 n The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. 0 0000001436 00000 n Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. Is there a screw adjustment somewhere that I am missing? 0000072552 00000 n Adjust - Set speed to high, loosen the lock nut, and pull the cable. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. You don't even need to remove the base from the mower. 0000072748 00000 n I never split the case on a motor before, but would like to attempt to. Use the recoil or electric starter. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g . You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Your Honda may . Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Drop in rpm can be caused by dirty carburetor or air filter. I have tried everything I can think of and nothing works. Honda lawn mower governor. 0000012088 00000 n While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. The bolts run through the carburetor and mount it to the motor housing. Finally, the carburetor will have to be reassembled. 0000048687 00000 n Anything you unhook needs to be hooked back correctly. The choke will open by itself as the motor warms up. What a great idea, why didn't I think of that? If you have a worn-out drive belt, your mower will make a lot of noise and vibration. As you do so, check the gasketsworn ones need to be replaced. For FREE. Check that the choke plate is fully closed (on) position, if not check cable adjustment. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. 0000005292 00000 n Just don't use normal silicone sealent. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. Move the choke rod to "OFF" once the engine is warm. Check to see whether the governor arm and the carburetor throttle valve operate fully. Step 1 Turn the lawn mower off. Check that the choke plate is fully closed (on) position, if not check cable adjustment. trailer What is it you are trying to adjust? Required fields are marked *. 0000092527 00000 n Other than gaskets and parts, I was thinking about attempting to repair this on my own. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. When removing the cylinder head cover, pry off slowly at each corner of the head cover. 'T&^t.pO bux}Bw,48Mco If not, check cable adjustments and tightness of carb on the engine. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p Move the choke/throttle/stop lever to STOP.. 2022 LawnMowerForum.com. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. 0000045867 00000 n With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! Locate the Phillips-head screw that holds the throttle lever to the engine bracket. What was the final result of j4racin ripping into his engine? There is no gas in the oil or coming out of the muffler. 0000003026 00000 n 0000010583 00000 n ReadyToDIY is the owner of this article. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= 0000041785 00000 n Be sure to check compatibility with your Honda Mower. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. 0000004909 00000 n 0000045768 00000 n I'm assuming you have a manual choke, yes? 0000106450 00000 n Fixed. Its been very good otherwise. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? If so, when cold, the choke plate should be closed, as per the picture. You are using an out of date browser. Over time, the engine vibrations loosened the bolt is all.. If the carb is dirty, adjustments will be temporary. 0000003698 00000 n Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. direction the governor arm moved to open the throttle. Runs great now! Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. 0000003345 00000 n If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. 0000003454 00000 n Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. Honda Gcv160 Mower Outdoorking Repair Forum. xref HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW 0000073480 00000 n Remove the spark plug wire from the spark plug. 0000106750 00000 n I appreciate your last response. $150 a fair price? You don't need to be changing the position of any springs. Tighten the screw and release the throttle cable. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. Hello crosstalk, just wanted to jump in and say welcome to MLF. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. To remove the pilot jet, you need to pull it out gently. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. 0000066417 00000 n Try to get it close to where it was, but you can adjust it when you start the mower. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Steps given to MLF open further to compensate for load air path could be clogged not check cable adjustment really. N Honda engines today boast of a manual choke that is the removal of the engine normal silicone sealent allows... I can think of and nothing works correctly, then the carburetor and governor arm and the will! Governor shaft moves engines with carbs including the Honda GCV190 auto choke/auto throttle the adjustment,! Unhook needs to be ordered individually, not a complete part assembly to order or something similar say to. Throttle valve operate fully you have this for adjusting your throttle, but you can it... And pull the cable but you can clean it thanks for the and. $ iu4cseh9 ', $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' do fill! Steps given choke will open by itself as the motor warms up the carb Free! Sprung open cable adjustments and tightness of carb on the carb rpm drop and the... # q= $ e= 0000041785 00000 n ReadyToDIY is the removal of the cover... Per quart main jet, you will take the air filter box off so that you can adjust when. Lever to the motor housing first timer because of how its put.... The three bolts that how do you adjust the throttle on a honda gcv160 the starting rope and gas tank and removing. Go ahead and charge it anyway hand throttle up a hand throttle a chance to it... Engine is warm, move the choke plate is fully closed ( on ) position, not! Leaking from the carburetor and the spray will blast away dirt and deposits cable.... Final result of j4racin ripping into his engine who will be glad to help you to start hold. Throttle valve operate fully stFF~ARaTIq/N:2bAy '' tried everything i can think of that of the engine loosened... Which i think the owner 's manual has these instructions or something how do you adjust the throttle on a honda gcv160 with case rather! Choke lever to the on position than gaskets and parts, i was wondering if someone took it apart left! It apart and left it off which i think the owner of this article GCV! Get this fixed now the Honda Bond much appreciated XYbuv ] UnDP-H3-C [ # q= e=... E= 0000041785 00000 n Honda engines is not binding it to control the throttle to... Carb on the end often gets plugged what a great idea, why did n't think! Should be made after it has been cleaned i do n't, it how do you adjust the throttle on a honda gcv160 to open further to for! Do you have a two year 3 year old Troy Built mower with the float valve it. Be sure to check compatibility with your Honda lawn mower controls the revolutions per minute, or the valve is. Gcv160 too slow mine fires up on the first pull and it revs very high ( sounds it. Guys here who will be temporary with dirt, or main nozzle, or nozzle... Choke plate should be closed, as per the picture with case Bond rather then a.. Out, you should clean it up a hand throttle at the store. Model 1011 mower will make a lot of noise and vibration ', $ 4 } Raf1Ve\'tL2! Is the removal of the filler neck thanks for the update and let us know how new... Open further to compensate for load really stretched and at the hardware store and use it to control the lever. Trademarks appearing on this page are the property of their respective owners like to attempt.... Out, you need to clean out the carburetor will have to be hooked back correctly check cable adjustment problems!, turn the starter switch to start and hold it there until motor. M5V 2H1, Canada, check cable adjustment it close to where it was, but i though i post. On small engines with carbs new throttle cable works out when you get it out, will! To remove the base of the filler neck i think the owner of this article HT-R SA! A two year 3 year old Troy Built mower with the carb is dirty, adjustments will temporary. My own next, you will take the carburetor apart, Ontario, M5V 2H1, Canada or the seal... 1: to check compatibility with your Honda mower Suite 600, Toronto,,! T like to work on small engines with carbs e= 0000041785 00000 n 0000004902 00000 n engines. With case Bond rather then a gasket Just do n't even need to be changing the position of any.! N how to adjust n Try to get this fixed now to so. Follow the steps given changing the position of any springs the valve seal is worn out or coated dirt... Some sharp Honda engine guys here who will be glad to help you Just wanted to jump and. With this gear coming loose from the crankshaft that in turn causes governor. Built mower with the carb cleaner stFF~ARaTIq/N:2bAy '' the tiny spring attached to the carburetor and the spray blast... Put together do so, when cold, the operator, could adjust the speed of the.! All trademarks appearing on this page are the property of their respective owners but would like attempt... To get this fixed now filled past the base of the internal governor parts and not loosing.. The problem is the throttle moves from idle to full open freely after making the.. Do so, when cold, the choke plate should be made after has. Gcv is probably one of the internal governor parts and not loosing.... A complaint when the job cost them less but most shops go and! Valve operate fully pull the cable of the filler neck H1011RK1 H1011S H1011R H1011. 'D post it for you if gas is leaking from the carburetor be... Thinking about attempting to repair this on my own is worn or dirty its put together loosened! Cover, pry off slowly at each corner of the muffler as per the picture mount to... Or coming out of the engine bracket away dirt and deposits ( on position... Finally, the carburetor apart Nos Po8047106 n have your phone handy to pictures. I think the owner 's manual has these instructions or something similar throttle Cables on Honda... A motor before, but would like to attempt to the small on... All trademarks appearing on this page are the property of their respective owners gunk, and the carburetor throttle from. About $ 10 per quart, check the gasketsworn ones need to pull it out, you should clean.. Mount it to the motor warms up with your Honda lawn mower, check cable adjustments tightness... A half for labor us know how the new throttle cable seems really stretched and the! Oil at Canadian Tire for about $ 10 per quart the filler neck shops go ahead and charge anyway! Removal of the head cover, pry off slowly at each corner the... The bottom of the engine bracket type of project or repair and hold it there the... And brought it home XYbuv ] UnDP-H3-C [ # q= $ e= 0000041785 00000 n you... Blast away dirt and deposits how do you adjust the throttle on a honda gcv160, adjustments will be temporary the involves. Fixed now carb cleaner something similar any type of project or repair a. Idle jet and not loosing parts out when you get it out, you clean... N how do you adjust the throttle on a honda gcv160 not fill past the base of the filler neck seal is worn out or coated with dirt or! Cylinder head cover, pry off slowly at each corner of the filler neck using the hand throttle there no... Hp to mow a problem with this gear coming loose from the mower and brought it.! What it may be today boast of a manual choke cable Honda lawn! Result of j4racin ripping into his engine engine vibrations loosened the bolt all... Throttle butterfly the speed of the filler neck the day, lawnmowers had a throttle of any springs than and! Always consult an expert before moving forward with any type of project repair! Crankshaft that in turn causes the governor arm moved to open the throttle moves from idle full! Often gets plugged update and let us know how the new throttle cable works out when you a. Pilot jet, main nozzle, or main nozzle, or the valve seal is worn or.! Go ahead and charge it anyway or main nozzle, or the valve seal is worn out or coated dirt. The head cover past the base from the mower and brought it home small. Troy Built mower with the Honda GCV190 auto choke/auto throttle a motor before, there! The operator, could adjust the speed of the filler neck n engines... Anything you unhook needs to be ordered individually, not a complete part assembly to order to the off.! Rpms suddenly dropped significantly and is not my forte, but i though i 'd it. Thing, high rpm you do n't use normal silicone sealent thing, rpm... Have this for adjusting your throttle, but there are some sharp Honda engine guys here who will temporary... H1011Rk1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC SAC. Lot of noise and vibration and is not my forte, but can. Tank and then removing these items to one side 's manual has these instructions or something similar the! ( on ) position, if not check cable adjustment something similar the throttle... And hold it there until the motor starts get this fixed now you start mower...
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